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Course Outline
Introduction to EV Retrofitting
- Understanding the motivation for EV conversions
- Overview of retrofitting techniques and challenges
- Comparing new EVs versus retrofitted electric vehicles
Core Components of EV Retrofitting
- Electric powertrain components and motor selection
- Battery pack integration and management
- Power electronics and control systems
Mechanical Modifications and Installation
- Removing the internal combustion engine and related parts
- Installing electric motor and transmission systems
- Modifying drivetrain and mounting components
Electrical System Integration
- Wiring for electric power distribution
- Installing battery management systems (BMS)
- Integrating charging systems and connectors
Legal and Regulatory Considerations
- Understanding regional and international EV retrofitting regulations
- Safety certifications and compliance standards
- Obtaining permits and approvals for converted vehicles
Cost Analysis and Feasibility
- Estimating the cost of retrofitting projects
- Evaluating return on investment (ROI)
- Considering economic and environmental benefits
Hands-On Lab: Retrofitting a Gasoline Vehicle
- Step-by-step guide to engine removal and electric powertrain installation
- Configuring battery management systems
- Testing the converted electric vehicle
Case Studies and Real-World Examples
- Success stories from the automotive industry
- Lessons learned from failed retrofitting attempts
- Best practices for efficient and safe conversions
Summary and Next Steps
Requirements
- Basic knowledge of automotive mechanics and electrical systems
- Familiarity with vehicle maintenance and repair procedures
- Understanding of automotive safety protocols
Audience
- Automotive mechanics interested in EV conversions
- Engineers working on retrofitting projects
- Managers overseeing automotive innovation initiatives
14 Hours